Time：2025-06-03
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Wuxi Danikor Automation Technology co., LTD. is one of the few domestic companies that have achieved the core technology of intelligent servo screwdrivers through independent research and development. With over a decade of experience in the field of automated assembly, Danikor's products are centered on high-precision control, full-chain data traceability, and flexible adaptability. They provide intelligent screw locking solutions for industries such as new energy vehicles and electronic product manufacturing. Danikor's technological approach is deeply aligned with "Industry 4.0" and has become a representative brand for innovation in domestic servo screwdrivers.
Danikor's servo screwdrivers, based on self-developed servo control algorithms and imported core components, have broken through the technical limitations of traditional screwdrivers:
1. Wide Torque Range: Supports a torque range of 0.05-105 Nm, suitable for a full range of applications from micro-screw electronic assembly (e.g., smart wearable devices) to mechanical high-torque locking (e.g., automotive chassis).
2.High Precision and Stability: Achieves a full-range torque precision of ±7.5% (CMK ≥ 1.33) and an angle resolution of 0.1°. By monitoring slope and angle changes in real-time, it effectively solves process challenges such as floating locks and stripped threads.
3. Multi-Stage Strategy Control: Pre-sets 128 tightening programs (one-step, two-step, self-tapping, etc.), supports complex strategies like clamping torque and yield point, and allows customizable multi-step processes to meet the stringent requirements of precision assembly.
1. Full-Process Data Traceability: Real-time recording of parameters such as torque, angle, and time. Local storage of 2000 results and 5 curves, with support for MES system integration to achieve process traceability.
2. Intelligent Error-Proofing Mechanism: Dual monitoring through sensors and current, with instant alerts for abnormal conditions such as wrong hits, missed hits, and missing washers.
3. Flexible Adaptability: Supports communication protocols like DeviceNet, EtherNet/IP, and Profinet, and offers non-standard module design and secondary development interfaces to fit multi-brand robots and automated production lines.
Industry Applications: Empowering Intelligent Manufacturing Upgrades
Danikor's servo screwdrivers are deeply integrated into high-precision, high-cleanliness scenarios:
New Energy Vehicles: Developed multi-channel feeding solutions for 85-100 mm ultra-long screws in power batteries, combined with error-proofing systems to increase production line efficiency by 15%. The 200 Nm high-torque mode supports high-strength locking for motor controllers.
Electronic Manufacturing: The 0.05 Nm low-torque mode ensures damage-free locking of micro-screws, suitable for assembly scenarios such as smartphones and smart wearable devices.
Industrial Automation: High-speed rotation at 1500 rpm, combined with optimized bit coaxiality design, reduces vibration errors during high-speed rotation and enhances the stability of bit and thread recognition.
Danikor builds a closed-loop service network centered on customer needs:
1. Rapid Response Mechanism: Technical teams are strategically deployed across the country to resolve on-site issues within 24 hours, ensuring continuous production line operation.
2. Digital Operation and Maintenance Platform: Remote monitoring of equipment status through a web interface, real-time optimization of tightening parameters, and CPK analysis to extend equipment life.
3. Customized Development Capability: Offers non-standard module design and protocol expansion (e.g., Http, Modbus_TCP) to fit complex production line integration needs.
Market Recognition and Future Layout
Danikor's technical strength has been validated by leading automakers such as NIO, XPeng, and Volkswagen, with products exported to European, American, and Southeast Asian markets. As of 2025, the company has accumulated over a hundred patent certifications and continues to deepen the integration of AI algorithms and IoT technology, driving the tightening process from "data visualization" to "decision intelligence."
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